Sep 25/24

How Top Automotive Suppliers Manage Manufacturing Waste Efficiently

 

Manufacturing waste is a serious issue. It accounts for about 10 percent of the world’s “greenhouse gas warming potentials,” or $40 trillion. Waste also contributes to major financial losses.

Fortunately, there are some basic things auto manufacturers can do to reduce or eliminate waste. Implementing some basic policies can go a long way toward minimizing these negative impacts.

This article explains the main ways top automotive suppliers can manage manufacturing waste. Keep reading to find out how quality companies limit environmental impact and often reduce production costs.

Using Recyclable Materials

A major way auto manufacturers can cut down on waste is by choosing recyclable or reusable materials. They can also put recycling programs for materials like plastics, metals, and glass in place.

They might establish efficient manufacturing solutions that reuse raw materials in future production processes, where possible. This not only is good for minimizing environmental impact, but it ultimately saves the company and their clients money.

Implementing Sustainable Waste Management Techniques and Policies

One of the main ways auto manufacturers can limit waste is by employing sustainable production methods. Where possible, they can choose design options to minimize material waste.

Things like closed-loop systems, where waste materials are reused in manufacturing processes, limit waste. They also cut down on the need for new raw materials.

Good manufacturing processes can also limit the production of defective parts or overproduction. “Additive manufacturing” through 3D printing is a good example. It adds material layer-by-layer which limits material waste, especially during the prototyping phase.

Efficiencies can be achieved by using the latest technology, but staff expertise is important as well. Automation coupled with ongoing technician training can produce an environment that keeps manufacturing waste levels down.

Making Longer-Lasting Parts

Another way manufacturers can minimize waste is by producing parts with a longer lifespan. Unfortunately, today, many consumers and businesses value low pricing over quality. The philosophy is to low-ball pricing and then replace the product as needed.

This disposable nature of consumer goods leads to extraordinary waste. Companies that prioritize making quality components will mitigate this.

For instance, innovations in plastic parts production continue to produce formulas that make stronger, longer-lasting parts. It also has the added benefit of creating parts that are more durable and reliable as well.

Third-Party Supplier Collaboration

A final way to limit auto manufacturing waste is to work with suppliers that share a philosophy of sustainability. For instance, manufacturers might choose distributors who use bulk packaging or returnable containers. They might source raw materials from suppliers who use environmentally friendly production procedures.

Limiting waste is a team effort. Look for companies that seek partners who also want to do their part to cut down on auto manufacturing waste.

Learn More About Limiting Manufacturing Waste

Limiting and effectively managing manufacturing waste is a net positive for everyone. With good manufacturing practices and policies, companies can limit their environmental impact and make better products.

Mayco International is a top tier-1 automotive supplier. We offer design, tooling, and manufacturing for complete interior and exterior systems. Contact us today to schedule a consultation or for more automotive industry tips.

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